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王健-氯碱行业智能运行管理与控制系统(OMC)应用_EN.pdf

上传人: 张** 编号:155624 2024-02-15 30页 28.57MB

1、单击此处编辑母版标题样式让工业更智能 让生活更轻松股票简称:中控技术股票代码:688777SUPCON Technology Co.,LtdHubei Xingfa Chemicals Group Co.,LtdShanghai Jianan Chemical Engineering Design Co.,Ltd.Make Industry Smarter,Make Life Easier Application of Intelligent Operation Management&Control System(OMC)in Chlor-alkali IndustryThe Organic

2、Silicon New Materials Integrated Circulating Project,a 160,000-ton/year Ionic Membrane Caustic Soda Plant in Xingfa Group InnerMongolia Park,is the first caustic soda plant in China that utilizes glyphosate industrial by-product salt as raw material.The project mainlyprovides liquid caustic soda,chl

3、orine gas,and hydrochloric acid required for glyphosate and organic silicon production,laying a solid foundationfor achieving a circular industrial chain in the Inner Mongolia Park.The plant was successfully commissioned on June 30,2022,and the overallproject was put into operation in November 2022.

4、Project BackgroundStriving to be recognized as“Chinas Mightiest and Most World Renowned International Fine Chemicals Enterprise”High Labor CostCompanys Requirements for New Construction Projects Industry 4.0 Made in China 2025Difficulty in Hiring Workers in the Northwest Region New ChallengenHighly

5、automated and intelligentnFully automatic operation,GrayScreen OperationsnRealize one-button startup or shutdown nAn unmanned plant:unmanned inspection,unmanned operation,unmanned recordingnAll indicators surpass international standards and set the benchmark for the domestic industrynReducing the wo

6、rkforce from around 120 people to below 40 people nCCR:Increasing the original per capita monitoring I/O points from 500 to 1500 pointsProject ObjectivesTo establish a highly automated and intelligent chlor-alkali industry intelligent plantwith a focus on safety,greenness,efficiency.The autonomous o

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根据报告的内容,本文主要介绍了中控技术在氯碱行业智能运营管理控制系统(OMC)的应用。该项目通过引入智能操作管理控制系统,实现了氯碱行业的自动化和智能化,大大提高了生产效率和安全性。 关键点包括: 1. 项目背景:为应对高劳动力成本和西北地区招工难的问题,中控技术在内蒙古兴发集团内蒙园区建设了年产16万吨离子膜烧碱项目,以实现循环产业链。 2. 项目目标:建立高度自动化和智能化的氯碱行业智能工厂,实现一键启动、关闭,实现无人化操作。 3. 项目亮点:引入智能操作管理控制系统,实现一键启动、关闭,自动调优控制回路,实现批处理控制,预测控制,提高设备运行平稳率,降低操作频率,实现节能降耗。 4. 项目效果:通过数字化,实现了人员减少63.6%,报警频率降低90%,数据利用率提高95%,操作频率降低。 5. 项目意义:该项目不仅实现了氯碱行业的自动化和智能化,还成为国内首个使用机器人进行化工过程检查的工厂,实现了无人化操作、无人化检查、无人化记录和灰屏操作,为氯碱行业乃至全国化工企业树立了行业典范。
工业自动化如何提高氯碱行业生产效率? 智能操作管理与控制系统在氯碱行业的应用有哪些优势? 工业自动化如何助力企业实现绿色可持续发展?
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