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DC25_SLIDES_Track4_BootCampHowPCBDesign_Cooke.pdf

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1、Welcome to ConferenceJanuary 2830,2025Santa Clara Convention Center1ExpoJanuary 2930,2025 How PCB Design Affects Fabrication2Paul CookeDirector of Application EngineeringDirector of Application EngineeringAGCAGC (289)991(289)991-17301730www.agcwww.agc-Part 180.004”40:1QUOTATIONPRICE CONSIDERATIONSLo

2、w Cost FactorsComplex routing/ScoringEdge Routing0.093”thick PWBs0.030”thick PWBsVia Plug(button print)High Tg vs low Tg materialBuried CapacitancePRICE CONSIDERATIONSMedium Cost FactorsDrill hole QuantityDrill hole sizeEmbedded resistorsNon-FR4 materialsEdge platingDrilled holes 0.008”PRICE CONSIDE

3、RATIONSCost depends on the fabricators capability and yield calculationHigher Cost FactorsAdvanced TechnologiesDrilled holes 0.004-0.006”Buried ViasLayer CountMaterial UtilizationSelective PlatingLine Width and SpaceCost Trade-offsThe following list presents some general ruleThe following list prese

4、nts some general rule-ofof-thumb tradethumb trade-offs that will provide the most cost offs that will provide the most cost effective higher interconnect density.effective higher interconnect density.Use a smaller line width/space before adding layers Investigate how boards will fit Use a smaller li

5、ne width/space before adding layers Investigate how boards will fit into a production panel to ensure that maximum material utilization occurs.into a production panel to ensure that maximum material utilization occurs.Laser blind Laser blind viasvias before buried before buried viasvias.Smaller hole

6、s before adding layers.Smaller holes before adding layers.Involve your a Field Application Engineer when considering“exotic”dielectrics for Involve your a Field Application Engineer when considering“exotic”dielectrics for high speed,RF designs.high speed,RF designs.PRICE CONSIDERATIONSFabricationInf

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1. **会议信息**:2025年1月28-30日于圣克拉拉会议中心举办,主题为“PCB设计如何影响制造”。 2. **成本因素**: - 低成本:简单布线/切割、边缘布线、厚板(>0.093”)、薄板(<0.030”)、Via Plug(按钮印刷)、高Tg材料。 - 中等成本:钻孔数量/尺寸、嵌入式电阻器、非FR4材料、边缘镀层、小孔(0.008”)。 - 高成本:先进技术(0.004-0.006”孔)、埋盲孔、层数、材料利用率、选择性镀层、线宽/间距。 3. **设计优化**:优先减小线宽/间距而非增加层数;激光盲孔优于埋盲孔;小孔优于增加层数;高速/RF设计需咨询FAE。 4. **制造要求**: - 材料:介电常数(Dk)、热膨胀系数(CTE)、铜箔厚度(如1oz=34.3μm)。 - 工艺:钻孔孔径(0.004-0.012”)、微孔深宽比(<0.5:1)、铜包厚度(≥25μm)。 - 标准:IPC Class 1/2/3,无分层、无裂纹、最小环宽(25μm)。 5. **柔性电路**:弯折半径≥10:1(单层)、≥20:1(多层),避免应力集中。
**PCB成本如何优化?** **高密度互连设计要点?** **柔性电路板如何选材?**
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