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DC25_PAPER_Track1_ReducingChipsRespinRateBy _Zamek_V2.pdf

上传人: S** 编号:1240801 2026-05-16 21页 1.88MB

1、 DesignCon 2025 Reducing Chips Respin Rate by Fixing Common Decoupling Methods Flaws Iliya Zamek Abstract A recent survey indicates that bringing a new chip to market typically requires 2 to 7 chip re-tape outs and more for HPC and AI/ML processors.Analysis shows that many chip respins may be caused

2、 by high voltage variations and decay on the Power rail of the chip die.On-die voltage and current transients are challenging to measure or simulate,so they are often not thoroughly examined during the product design phase.These noises reveal themselves at product validation as chip failures.Unstudi

3、ed,these chip failures could not easily be explained and may often be misinterpreted as chip flaws necessitating chip respins.It was revealed that common decoupling methods and PDN guidance may worsen these transients instead of reducing them.Simulations with developed PDN tools illustrate a huge va

4、lue of transients hidden inside the chip.This work demonstrates that improving the decoupling methods and PDN guidance could prevent and reduce costly chip respins.Author(s)Biography Dr.Iliya Zamek has many years of broad scientific and hands-on engineering experience and has held various engineerin

5、g and management roles in Product Engineering and NPI,including ATE&Test station design,HW Architecture,R&D,SOC post-silicon validation,and development of electrical and Opto-electrical products.He held multiple engineering roles in Q-Tech,Altera,Semtech,and Inphi,and on contracts for Intel,Microsof

6、t,and other Corp.,doing design and development of XO,PLL and CDR,FPGA,ASIC,post-silicon validation of 40G,100/400G Transceivers and Serdes,SOC,and AI/ML processors.Hes done extensive research on Power-induced Jitter and Power Integrity methodology.Since 2006 he has been a member of the DesignCon Tec

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1. **芯片重流片成本高昂**:全球半导体行业每年因芯片重流片(respin)损失600-1000亿美元,2023年约2万次重流片,平均每次成本300-500万美元。 2. **电源完整性(PI)问题主因**:14%的芯片缺陷源于电源网络(PDN)问题,实际因PI问题导致的失败率更高,因电压波动常被误判为芯片设计缺陷。 3. **传统去耦方法缺陷**:目标阻抗法(TI)和电容分组法均通过降低PDN阻抗来减少电压波动,但实际会加剧芯片瞬态噪声,导致电压振荡和衰减。 4. **新方法有效性**:基于“临界阻抗法”的PDN设计,通过提升去耦电容ESR(如从1mΩ升至17.5mΩ),可显著降低电压波动(如从255mV降至14mV),减少重流片风险。 5. **测量与验证**:通过“频率双倍跟随法”(FTF)测量电源诱发抖动(JITTERPI),无需直接探针即可评估芯片内部PDN噪声,验证新方法有效性。
**芯片重制成本高?** **电源噪声如何误判?** **PDN设计新方法?**
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