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面向未来的腐蚀控制.pdf

上传人: 散** 编号:1277113 2026-07-11 25页 2.23MB

1、Future Proofing Corrosion ControlM i c h e l l e B au e r,S c i e n t i s tSeptember 2025AGENDAFuture Proofing Corrosion Control1Inorganic Corrosion Inhibitors23NEWNEW HIE Organic CI Application Data4NEWNEW BOP Organic CI Application Data5Organic Corrosion InhibitorsCorrosion Formation and Inhibitio

2、nSummary6Corrosion Formation&InhibitionCorrosion Cell Diagram4Traditional Corrosion InhibitionInorganic Metallic SaltsMechanisms:Mechanisms:Anodic PassivationMigrate and react at the anode to form salts that act as a protectivebarrier.Adsorb at anodic sites,preventing dissolution of metal in acidic

3、media.PrecipitationProtective film-forming compounds.Block anodic and cathodic reactions by precipitating onto surface of metalPO-OO-O-FePO4(pore plug)Anodic InhibitorCoating6Mixed Metal Cation Phosphates Passivation MechanismPhosphatePhosphateKspKspLi3PO42.4x10-4CaHPO41.0 x10-7MgNH4PO42.5x10-13AlPO

4、41.3x10-20FePO41.3x10-22Mg3PO46.3x10-24Ba3(PO4)21.3x10-29Ca3(PO4)22.0 x10-29Sr3(PO4)21.0 x10-31Zn3(PO4)29.0 x10-33CePO42.9x10-34Why Use Organic Corrosion Inhibitors?Provide multiple inhibitive mechanisms Good solubility Low particle size minimal gloss impact Liquid and powder options Low use levels

5、maintain cost of use Adhesion promotion Adsorb on surfaces(physisorption or chemisorption)Physisorption(electrostatic interaction b/n charged metalsurface and charged inhibitor)Chemisorption(transfer or share of unbounded electrons b/nmolecule and metal surface)Act synergistically with inorganic cor

6、rosion inhibitorsMechanisms of Organic Corrosion Inhibitors8Interfacial ActivityImprove coating wetadhesionAnodic ActivityFormation of insolublecomplex salts atanodic defect sitesBarrier PropertiesReduce porosity&permeability incoatingAdsorption ActivityProtective layerformationAdhesion viamechanica

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1. **有机腐蚀抑制剂优势**:提供多重抑制机制,良好溶解性,低用量(如1-2%),低光泽影响,液/粉可选,与无机抑制剂协同增效。 2. **HIE(杂环离子交换)**:微储库释放抑制剂,通过离子交换长效保护(如336小时盐雾测试),可单独使用或与锌磷酸盐复配(如5%锌盐+1% HIE)。 3. **BOP(生物基有机磷酸盐)**:50%生物基,VOC<0.5%,适用于溶剂/水性体系,单独使用达C4防腐等级(如1080小时中性盐雾测试),提升附着力。 4. **应用实践**:替代重金属(铬、锌等),减少VOC,优化标签;与无机抑制剂复配可提升涂层耐蚀性(如环氧粉末涂层中减少腐蚀蔓延)。
有机抑制剂优势? 如何替代重金属? BOP如何应用?
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