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用于可持续粉末涂料应用的混合矿物消光助剂.pdf

上传人: 人*** 编号:1277076 2026-07-11 19页 4.56MB

1、Transforming the performance of powder coatings1Yanjia Zuo,Senior ScientistSustainable Construction GroupScience and Technology Center at Johns Creek GAPerformance Minerals AmericasHybrid Mineral Based Matting Aid forSustainable Powder Coatings ApplicationsTransforming the performance of powder coat

2、ings2Why a new matting aid is neededFillers(CaCO3,Wollastonite)WaxesMix of polymersHybrid mineralmatting aidLorem ipsum congue tempusLorem ipsum tempuscostAppearanceLimited gloss reductionPFAS ComplexityPowder Coating Manufacturing ProcessSieving and ClassificationPigment and Additive weighting Dry

3、premixExtrusion,cooling and chippingCommercial PowderJet Milling/GrindingCompounding processPost-add processTransforming the performance of powder coatings4Imerys matting solutionsEMP MineralSurface engineeringBenchmarkImerys matting aidRAL 9005 JET BLACKMaterials typeMorphologyMedian Particle size(

4、Laser,u)Loose Bulk Density (lb/ft3)Sp.GravityBrightness(L*)Oil absorption (g/100 g)Modified amorphous alumina silicateLameller/3D structure17.05.92.394140-160Post-addTransforming the performance of powder coatings5Imerys matting solutionsCompounding ProcessStandard TGICControl Black60 Gloss:87Black

5、w/5wt%Imerys matting aid60 Gloss:56Black w/10wt%Imerys matting aid60 Gloss:38L*:3.8a*:0.1 b*:0.4G:86.4L*:9.9,a*:-0.1 b*:0.2G:36.5L*:14.5 a*:0.1 b*:-0.7G:12.7L*:2.4a*:-0.2 b*:0.1G:89.2L*:4.6a*:-0.1 b*:2.0G:65.2L*:7.1a*:-0.2 b*:-0.5G:41.2Compounding Process Polyester/Epoxy Low CureControl Black60 Glos

6、s:94Black w/5wt%Imerys matting aid60 Gloss:67Black w/10wt%Imerys matting aid60 Gloss:44L*:3.8a*:0.1 b*:0.4G:86.4Transforming the performance of powder coatings6Imerys matting solutions_Compounding processBy incorporating Imerys matting aid into the powder coating formulations via compounding process

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1. **新型矿物消光剂需求**:传统消光剂(填料、蜡、聚合物混合)存在外观受限、成本高、PFAS等问题。 2. **Imerys消光剂性能**: - 黑色粉末:添加10wt%可使60°光泽从87降至38(TGIC体系)或94降至44(低固化体系)。 - 白色粉末:添加10wt%可使60°光泽从94.5降至56.7,同时遮盖率保持98%以上。 3. **应用优势**: - 可替代TiO₂或树脂,降低配方成本; - PFAS-free,低碳足迹,热稳定性达300°C; - 混炼或后添加工艺均可实现高效消光(后添加5wt%可降光泽>75GU)。 4. **表面特性**:通过微观粗糙度实现消光,增强硬度和疏水性。
**环保助剂优势?** **哑光效果如何?** **降本增效方案?**
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