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配方变量对水性金属直接涂料性能的影响.pdf

上传人: 散** 编号:1277110 2026-07-11 24页 2.51MB

1、Influence of Formulation Variables on thePerformance of Water-BasedDirect-to-Metal CoatingsAndy BalgemanR&D Technical ManagerEPS Engineered Polymer SolutionsTrends and performance challenges in waterborne direct-to-metal coatingsPerformance properties a balancing actIntroduction to EPS 100 g/L DTM P

2、olymerAdditives experiment outlineResults and discussionConclusionsAgendaThe data in this presentation represents typical values.Since application variables are a major factor in product performance,this informationshould serve only as a general guide.EPS assumes no obligation or liability for use o

3、f this information.Direct-to-Metal CoatingsIndustry trends Customer preferences driving transitionfrom solvent-borne to waterborne systems Current challenges facing alkyd resins Addressing ever-changing VOC regulations Reducing applied costs Obtaining anti-blocking properties whilemaintaining corros

4、ion resistance Balancing multi-substrate adhesion withhigh corrosion resistancePerformance Needs of aDirect-to-Metal Coating Coating needs to be block resistant forquick return to service Coating needs to adhere to a variety ofmetal substrates Coating needs to protect the substratefrom corrosion It

5、is desirable to have a coating that retainscolor and glossCommercial Direct-to-Metal Coating EvaluationPerformance Attribute Balance20 commercial high glossDTM coatings ranging from50-250g/L were benchmarked.Gap in performance forblock resistance andcorrosion resistance1513EPS 100 g/L VOCCorrosion v

6、s.Block ResistanceEPS 50 g/L VOCCorrosion(hrsSalt Spray)Block Resistance RatingDirect-to-Metal Coatings Challenges(Corrosion and Block Resistance)840Block Rating300hr B117 2mil DFTDecreasing corrosionresistance with improvedblock resistanceDirect-to-Metal Coatings Challenges(Corrosion and Adhesion)A

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1. **行业趋势与挑战**:客户偏好从溶剂型转向水性DTM涂料,面临VOC法规、成本控制及抗粘连与防腐性能平衡的挑战。 2. **性能平衡难题**:商业DTM涂料(50-250g/L VOC)显示防腐与抗阻塞性能存在差距,铝粘附提升常导致钢防腐性能下降。 3. **EPS聚合物优势**: - <100 g/L VOC体系,防腐性能(300hr盐雾)与抗阻塞性能(72hr 120°F)优异。 - Taber耐磨性(平均22.75mg)优于竞品(77.6mg),早期耐水性佳。 4. **添加剂影响**: - 疏水性成膜助剂(如DPnB)提升湿附着力(1天5B级),亲水性助剂可能引发闪锈。 - 挥发性pH缓冲剂与防腐剂协同提升QUV保光率(93.3%)并减少划痕锈蚀蔓延。 5. **结论**:EPS新树脂可实现<100 g/L VOC,兼具高硬度、抗阻塞性及早期耐水性,无需防腐颜料即具卓越防腐性能。
水性DTM挑战? 防腐与防粘? 添加剂影响?
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