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面向涂层行业的可持续激光技术.pdf

上传人: 散** 编号:1277097 2026-07-11 21页 2.79MB

1、LASER SOLUTIONSEnabling New Generations of Coatings&Line OperationsLaser Applications for CoatingsFast 1,000 m2/hr demonstratedSelective Non-contact,cleans where neededSustainable No byproducts,low energy consumptionCleaningCuring and DryingFast Cure powder coat in a few minutes Reduce curing oven s

2、ize/expenseSustainable Heat the Coating,not the Part Simple,“Cold”Oven Low energy consumptionStrippingFast 50 cm2/sec paint strippingSelective Strips only where neededSustainable No byproducts,low energyconsumptionLaser Solutions ILaser Solutions I 15 Minute Powder Line Concept15 Minute Powder Line

3、ConceptCompact Spray Booth(6 length)Laser Cleaning4.2m x 2.2m151510 Load zone10 Unload ZoneTotal travel time end-tend 14:506.0 FPM travel Speed=9:30 to entry of Laser Curing4Laser Curing 6m x 2.5m4LASER CLEANING/ABLAGIONAbrasives:grit blasting,abrasive water jet,wire brushLabor-intensive,personal sa

4、fety concernsUneven material removal,inconsistent performanceEventually destroys components by reducing wall thicknessAbrasive water jet high maintenance cost,50%downtimeChemical washing/cleaning/stripping/picklingSlowEnvironmentally unsafe,personal safety concernsMasking requiredDepends heavily on

5、PMBurn-off ovensHigh energy consumptionCleaning I Surface Cleaning TechnologiesPer kg of Paint StrippedAqueous&Abrasive Cleaning Spend Dominated by Consumables$8.2BSand,Shot and DryIce Blasting Market$107BIndustrial AqueousCleaning MarketLaser Slashes EnergyConsumption and WasteCase Study Paint Stri

6、ppingSustainableSelectiveLow OpExSafeTouchlessDamage-free surface,extends part lifetimeEasy-to-operate,non-toxic,quietMaintenance-free,eliminates consumablesProductiveCleans quicklyCleans only where neededConsumable-free,savesenergyLaser Cleaning AttributesGreen Technology I Laser Ablation/Cleaning/

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1. **激光技术优势**:激光清洗/固化/剥离技术具备快速(>1000m²/hr清洗,<2.5min粉末固化)、选择性(非接触、精准处理)和可持续性(无副产品、低能耗)特点。 2. **经济与环保效益**: - 清除每公斤涂料成本:激光技术显著降低能耗与废料,对比传统喷砂($107B市场)和化学清洗($8.2B消耗品主导)。 - 粉末固化案例:激光固化单位成本$10.68 vs 传统炉$20.01(OpEx降82.1%,CapEx降56.6%)。 3. **工艺优化方向**: - 当前涂层反射率高(>50%),未来需开发抗反射层,确保激光能量优先加热涂层而非基材。 - 激光优化配方(如8W/cm²加热10秒+1W/cm²固化90秒)可减少能源浪费68倍。
激光如何降本? 激光涂层优势? 激光 curing 可行?
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