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一种经济高效的乳液配方方法可提高胶体稳定性并改善成品涂料的性能.pdf

上传人: 散** 编号:1277091 2026-07-11 25页 2.27MB

1、A Cost-Effective Approach to FormulateEmulsions Leading to Improved ColloidalStability and Finished CoatingsWhy Improve Coatings1.Growing demand for higher-quality coatings2.Need for increased durability3.Improved adhesion4.More robust and efficient manufacturingprocesses5.Desire for greater transpa

2、rencyOrganic Solventpolymer chain moves freelyapply&drySolventSolvent-borne Coatingborne Coating(Homogeneous SystemHomogeneous System)Sufficient entanglement(good strength)|Easy to cure by various systems|No hydrophilic impuritiessubstratehomogeneous filmany Tg is possibledue to solvent asplasticize

3、rOilWaterStirringSurfactantHydrophobic partHydrophilic partAbsorbs at water/oil interfaceand stabilizes oil droplets inwaterThe Function of a SurfactantThe Function of a SurfactantconcentrationwaterSurfactant MicelleTypical Surfactant only Emulsion PolymerizationTypical Surfactant only Emulsion Poly

4、merizationLipophilicHydrophilicLimited solubility to both water and oil(Styrene,acrylate etc)Localizes at their interface or forms micellepolymer particlein water(2 phases)WaterWater-borne Coatingborne Coating(Heterogeneous SystemHeterogeneous System)polymer chain canonly diffuse over Tghomogeneous

5、filmis formed over Tgabsorbing water,causingblister&whiteninghindering adhesionsurfactant is anuisance at this stage!(no place to stay)colloidal stability isobtained by physicallyadsorbed surfactantsurfactant graduallydesorb(2 1 phase)What is Emulsion PolymerizationMonomer Droplet(1000-10000nm 1012/

6、ml)emulsifierSolubilized monomer(5-10nm 1018/ml)monomermicellegrowingradicaldiffusionpolymer particleswollen with monomermonomermonomerwater soluble radical+trace monomerIngredientsoil-soluble monomer*(*trace amount dissolves in water)surfactantwater-soluble initiator*waterPrimary radicalgeneratesin

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1. **改进涂层的核心需求**:提升质量、耐久性、附着力、制造效率及透明度。 2. **传统乳液聚合的局限**:物理吸附的表面活性剂易脱附,导致乳液不稳定(如剪切、盐、pH影响)。 3. **NaSS(苯乙烯磺酸钠)的优势**: - 高反应性、表面活性和热稳定性,无需额外表面活性剂即可稳定乳液。 - 最佳用量约0.5 mol%,聚合转化率高,粒径小(约200 nm),凝聚率低(<1%)。 - 减少表面活性剂用量,提升机械稳定性(凝聚时间>10分钟)和成膜透明度。 4. **AmSS(铵基苯乙烯磺酸盐)的升级**: - 金属-free,高表面活性,有机溶剂可溶,耐腐蚀性优于NaSS。 - 聚合效率高,转化率>99%,涂层吸水率更低(如0.5 mol% AmSS吸水率约1 wt%)。
**如何提升涂层性能?** **无乳化剂聚合可行吗?** **NaSS有何独特优势?**
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