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APM OMYA:从独立可靠性管理到全球预测性维护的集中成功.pdf

上传人: 山哈 编号:724977 2025-07-04 21页 2.07MB

1、From independent reliability management to centralized successJonathan Vincent I April 2025Omyas Global Predictive Maintenance Evolution with AI and Machine LearningAbout Omya160 plants in 50 countries9,000employeesPrivately ownedHeadquarteredin SwitzerlandCHF 4 billion turnoverOmya is a leading glo

2、bal producer of essential mineralsand a worldwide distributor of specialty materials.Solving customer challenges today and into the futureA global innovation pipeline for market applicationsHorizon 2Development programsHorizon 3Future challengesWorking now to be ready for what tomorrow may bringResp

3、onding to immediate customer needsHorizon 1Technical supportSolving customer challenges today and into the futureTHINKING OF TOMORROW since 1884325patent families3innovation hubs6pilot plants100+scientists17dedicated laboratoriesIndustries we serveOmya solutionsPackagingPaints and coatingsPersonal c

4、are and home careWater treatmentPulp and paperPolymersAdhesives and sealantsAgricultureAir treatmentBuilding and constructionFood,pharma and nutritionEngineered materialsWorldwide sales and supportWorking with OmyaAmericasEurope59 Plants25 Offices1 Innovation hubAsia,Middle East&Africa70 Plants28 Of

5、fices1 Innovation hubAmericas27 Plants17 Offices1 Innovation hubEquipment conditionTimePFPotential failureFunctional failureEuropean Standard EN13306Walk-by inspectionsSpecific inspectionsCorrective maintenancePreventive maintenanceVisualAudible noiseOil analysisThermographyVibration analysisAVEVA P

6、REDICTIVE ANALYTICSPlanned maintenanceUnplannedmaintenancePlanned Corrective Unplanned Corrective Values Lower Capital Expenditures High Equipment Lifespan Lower Spare Parts Inventory Higher Production Output Lower Equipment Downtime Higher Equipment Reliability Optimized Maintenance Costs Lower Saf

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本文介绍了Omya公司全球预测性维护的发展历程,借助AI和机器学习实现从独立可靠性管理向集中式成功的转变。关键点如下: 1. Omya概况:全球拥有160个工厂,9,000名员工,总部位于瑞士,年营业额达40亿瑞士法郎,是一家领先的国际矿物质生产商和特种材料经销商。 2. 创新与研发:拥有325个专利家族,6个试点工厂,100多名科学家,致力于解决客户当前和未来的挑战。 3. 预测性维护策略:采用集中式管理,48个工厂已完成AVEVA预测分析系统的实施,预计所有工厂将逐步整合该系统。 4. 维护效果:通过预测性维护,提前3个月发现设备问题,避免约15,000小时停机时间,单个案例的投资回报足以支付软件全年费用。 5. 未来规划:继续推进故障诊断和规范性分析,提高设备可靠性,实现维护成本优化,降低安全、健康和环境风险。
"Omya如何提前3个月预测设备问题?" "哪些技术助力Omya降低15,000小时停机时间?" "预测性维护如何提升Omya的设备可靠性?"
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